Exercise & Training

Development of a Novel Modular Footwear Setup for Testing the Isolated Biomechanical Effects of Footwear Features.

TL;DR

The Modular Footwear Setup (MFS) demonstrated good-to-excellent inter-session repeatability and no significant differences in joint kinematics or most pressure parameters compared to a control shoe, suggesting it has 'the potential to be a reliable tool for evaluating the effects of midsole features on relevant biomechanical parameters.'

Key Findings

The MFS demonstrated good-to-excellent inter-session repeatability for in-shoe pressure measurements.

  • Intraclass correlation coefficients (ICC) ranged from 0.84 to 0.97 for mean and peak pressure parameters across sessions.
  • Repeatability was assessed across three walking sessions in 10 healthy participants (5M, 5F; age = 33.2 ± 9.2 yrs; BMI = 21.5 ± 2.8 kg*m-2).
  • The ICC range of 0.84–0.97 corresponds to a 'good-to-excellent' classification.

Statistical Parametric Mapping analysis did not identify significant differences in lower-limb joint kinematics between the MFS and the control shoe.

  • Joint kinematics were compared between the MFS condition and a control shoe featuring the same upper and midsole.
  • SPM analysis was applied to continuous kinematic waveforms during walking.
  • No significant differences were detected across any joint or time point in the walking cycle.

No significant differences in in-shoe pressure parameters were observed between MFS and control conditions at any foot region, except at the rearfoot.

  • Peak pressure at the rearfoot was the only pressure parameter that showed a significant difference between MFS and control shoe conditions.
  • All other foot regions showed no significant differences in pressure parameters between conditions.
  • This single exception may reflect the mechanical influence of the micro-hook-and-loop fastening system at the heel region.

Participants reported similar levels of comfort and stability in both the MFS and the control shoe.

  • Comfort-related outcomes were assessed using a visual analog scale (VAS).
  • No significant differences in perceived comfort or stability were reported between the two footwear conditions.
  • The sample included 10 healthy participants walking across three sessions.

The MFS uses a micro-hook-and-loop fastening system and a custom alignment device to enable fast and reliable midsole attachment and detachment from the upper.

  • The system was designed to allow midsole modifications without simultaneously altering other shoe conditions, addressing a common confound in footwear science research.
  • A custom alignment device was incorporated to ensure consistent repositioning of the midsole across test conditions.
  • The modular approach was intended to isolate the biomechanical effects of specific midsole design features.

What This Means

This research suggests that a new type of experimental shoe system, called the Modular Footwear Setup (MFS), can reliably measure how different shoe midsoles affect the way people walk. Traditional footwear research has a common problem: when scientists change one part of a shoe to study its effect, other aspects of the shoe often change too, making it hard to know what caused any differences in movement. The MFS addresses this by using a hook-and-loop fastening system and a custom alignment tool that allows researchers to swap out just the midsole — the cushioning layer beneath the foot — while keeping everything else the same. In a study of 10 healthy adults who walked across three separate sessions, the MFS produced highly consistent measurements of foot pressure (with reliability scores of 0.84–0.97 on a scale where 1.0 is perfect) and showed no meaningful differences in how participants moved their joints compared to a standard control shoe. Participants also reported similar levels of comfort and stability in both shoe types. The only notable difference was a slightly higher peak pressure at the heel in the MFS, which may be a minor side effect of the attachment mechanism. This research suggests that the MFS could be a useful tool for shoe designers and researchers who want to rigorously test how specific midsole changes — such as different materials or shapes — affect human movement and foot loading. By enabling cleaner, more controlled comparisons, this kind of modular system could help make footwear design more evidence-based and improve the consistency of biomechanical data used to develop shoes for general consumers, athletes, or people with foot-related health conditions.

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Citation

Sarlak H, Shakir K, Rogati G, Sartorato G, Leardini A, Berti L, et al.. (2026). Development of a Novel Modular Footwear Setup for Testing the Isolated Biomechanical Effects of Footwear Features.. Journal of foot and ankle research. https://doi.org/10.1002/jfa2.70203